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Interconnect Methods for Chip-on-Board Assembly (COB)

(1) GOLD-BALL BOND

PROS: high throughput, high strength, omni-directional, fine pitch

CONS: elevated temperature, increased material cost, intermetallic corrosion potential

ISSUES: temperature, power, force, time, wire diameter, wire length, metallurgy, pitch, bonding surface conditions, bonding area

(2) ALUMINUM WEDGE BOND

PROS: room temperature processing, lower material cost (wire), fine pitch

CONS: Strength, throughput, not optimum for non-hermitic applications

ISSUES: power, force, time, wire diameter, wire length, metallurgy, pitch, bond angle, forward/reverse bonding, bonding surface conditions, bonding area

(3) FLIP CHIP EUTECTIC SOLDER

PROS: electrical performance, smallest footprint, reworkable, reliability

CONS: underfill, high density PWB required, infrastructure

ISSUES: reflow profile, underfill approach, placement accuracy, bump/UBM metallurgy, substrate design and materials, CTE, thermal hierarchy



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